High-viscosity melt pump Applications:
High-viscosity gear pumps are widely used in plastics, resins, rubber and chemical products extrusion. Such as: granulation, film, pipe, plate, sheet, synthetic fibers, fiber optics, medical plastic catheters and other industries.
High-viscosity pump extruder processable material covering almost the most polymeric materials, such as PE, PC, PP, PVC, HIPS, PS, PA, TPUR, fluoropolymers, polysulfones, polyesters, thermoplastic elastomer, rubber and adhesive fever.
Technical Parameters |
Operating parameters |
Melt Pump Body: High Temperature Tool Steel
Gear: High Temperature Tool Steel, Nitrided Steel
Sliding Bearing: High Temperature Tool Steel, special material and Abrasion
resistant coating
Shaft Sealing: Special sealing, Packing seal, the other combined sealing
Heating System: Conduction oil heating
|
Volume Range: 0.5CC - 2500CC
Viscosity: ≤40000 Pas
Working Temperature: ≤400°C
Cleaning Temperature: ≤450°C
Outlet Pressure: ≤40MPa
|
Type
|
CC/Rev
|
Capacity (L/H)
|
Heating power (kw)
|
Dirven system (km)
|
ZB-0.2
|
0.2
|
0.1-0.6
|
0.5
|
0.37
|
ZB-1
|
1
|
0.5-3
|
1
|
0.5
|
ZB-2
|
2
|
1-6
|
1
|
0.75
|
ZB-5
|
5
|
2.5-15
|
1
|
1.1
|
ZB-10
|
10
|
5-30
|
1
|
1.5
|
ZB-20
|
20
|
10-60
|
2
|
2.2
|
ZB-31.5
|
31.5
|
15-90
|
2
|
3
|
ZB-50
|
50
|
25-150
|
3
|
4
|
ZB-100
|
100
|
50-300
|
4
|
5.5
|
ZB-150
|
150
|
75-450
|
5
|
7.5
|
ZB-200
|
200
|
100-600
|
6
|
11
|
ZB-250
|
250
|
125-750
|
8
|
15
|
ZB-315
|
315
|
150-900
|
8
|
18.5
|
ZB-500
|
500
|
250-1500
|
12
|
22
|
ZB-800
|
800
|
400-2400
|
15
|
30
|
ZB-1200
|
1200
|
600-3600
|
20
|
37
|
ZB-2500
|
2500
|
1300-7500
|
24
|
45
|
High-viscosity melt pump Advantages:
1.Stable output pressure ----- can effectively reduce the material output instability and pressure pulsation caused by the pump extruder parameters.
2.Improve product quality ----- extruded product minimizes dimensional tolerances, reducing scrap and scrap rates. Ordinary extruder can produce high-precision products.
3.Improve extrusion production ----- reduces the pressure to the screw from the original build pressure screw to die, to die instead melt pump to build pressure, high-speed and efficient extrusion screw, and can extruder back pressure regulator, melt in the screw barrel decrease dwell time, stable plasticizing process, reduce the melting temperature and improve product yield and quality. 4.Lower energy consumption ----- Data show will be co-rotating twin-screw extrusion and
melt pumps extrusion granulator combination, their mixing quality and yield significantly higher than single twin-screw granulation unit. Energy consumption per kilogram of processed material can generally be reduced by about a quarter.
Batte Machinery Zhengzhou Co.,Ltd. is one of the
melt pump extrusion manufacturer in China. Being a professional supplier for melt pump products, we have been accumulating adequate experience on the application-specific technique. In addition to providing services and spare parts for our own pumps, we also provide comprehensive service packages for melt pump produced by other manufacturers.
Relative Articles:
◆Plastic melt pump extrusion(ZB-B)
◆Polymer melt pump extrusion(ZB-C)
◆Melt pump extrusion for reaction kettle (ZB-K)
◆Spinning pumps extrusion(ZB-U)